butns/hardware/case/case.scad

630 lines
26 KiB
OpenSCAD

//-----------------------------------------------------------------------
// Yet Another Parameterized Projectbox generator
//
// This is a box for <template>
//
// Version 3.3.0 (2024-11-27)
//
// This design is parameterized based on the size of a PCB.
//
// For many/complex cutoutGrills, you might need to adjust
// the max number of elements in OpenSCAD:
//
// Preferences->Advanced->Turn off rendering at 250000 elements
// ^^^^^^
//
//-----------------------------------------------------------------------
include <./YAPP_Box/YAPPgenerator_v3.scad>
//---------------------------------------------------------
// This design is parameterized based on the size of a PCB.
//---------------------------------------------------------
// Note: length/lengte refers to X axis,
// width/breedte refers to Y axis,
// height/hoogte refers to Z axis
/*
padding-back|<------pcb length --->|<padding-front
RIGHT
0 X-axis --->
+----------------------------------------+ ---
| | ^
| | padding-right
Y | | v
| | -5,y +----------------------+ | ---
B a | | 0,y x,y | | ^ F
A x | | | | | R
C i | | | | | pcb width O
K s | | | | | N
| | 0,0 x,0 | | v T
^ | -5,0 +----------------------+ | ---
| | | padding-left
0 +----------------------------------------+ ---
0 X-as --->
LEFT
*/
//-- which part(s) do you want to print?
printBaseShell = true;
printLidShell = true;
printSwitchExtenders = true;
printDisplayClips = true;
// ********************************************************************
// The Following will be used as the first element in the pbc array
//Defined here so you can define the "Main" PCB using these if wanted
pcbLength = 99; // front to back (X axis)
pcbWidth = 99; // side to side (Y axis)
pcbThickness = 1.6;
standoffHeight = 15; //-- How much the PCB needs to be raised from the base to leave room for solderings and whatnot
standoffDiameter = 6;
standoffPinDiameter = 2.5;
standoffHoleSlack = 0.4;
myPcb = "../butns.stl";
if ($preview)
{
translate([pcbLength/2+2.5,pcbWidth/2+2.5,pcbThickness + standoffHeight])
{
rotate([0,0,90]) color("darkgray") import(myPcb);
}
}
//===================================================================
// *** PCBs ***
// Printed Circuit Boards
//-------------------------------------------------------------------
// Default origin = yappCoordPCB : yappCoordBoxInside[0,0,0]
//
// Parameters:
// Required:
// p(0) = name
// p(1) = length
// p(2) = width
// p(3) = posx
// p(4) = posy
// p(5) = Thickness
// p(6) = standoff_Height
// p(7) = standoff_Diameter
// p(8) = standoff_PinDiameter
// Optional:
// p(9) = standoff_HoleSlack (default to 0.4)
//The following can be used to get PCB values elsewhere in the script - not in pcb definition.
//If "PCB Name" is omitted then "Main" is used
// pcbLength --> pcbLength("PCB Name")
// pcbWidth --> pcbWidth("PCB Name")
// pcbThickness --> pcbThickness("PCB Name")
// standoffHeight --> standoffHeight("PCB Name")
// standoffDiameter --> standoffDiameter("PCB Name")
// standoffPinDiameter --> standoffPinDiameter("PCB Name")
// standoffHoleSlack --> standoffHoleSlack("PCB Name")
pcb =
[
// Default Main PCB - DO NOT REMOVE the "Main" line.
["Main", pcbLength,pcbWidth, 0,0, pcbThickness, standoffHeight, standoffDiameter, standoffPinDiameter, standoffHoleSlack]
];
//-------------------------------------------------------------------
//-- padding between pcb and inside wall
paddingFront = .5;
paddingBack = .5;
paddingRight = 1.5;
paddingLeft = .5;
//-- Edit these parameters for your own box dimensions
wallThickness = 1.5;
basePlaneThickness = 2;
lidPlaneThickness = 2;
//-- Total height of box = lidPlaneThickness
// + lidWallHeight
//-- + baseWallHeight
// + basePlaneThickness
//-- space between pcb and lidPlane :=
//-- (bottonWallHeight+lidWallHeight) - (standoffHeight+pcbThickness)
baseWallHeight = 18;
lidWallHeight = 2;
//-- e where base and lid off box can overlap
//-- Make sure this isn't less than lidWallHeight
ridgeHeight = 3;
ridgeSlack = 0.2;
roundRadius = 2.0;
// Box Types are 0-4 with 0 as the default
// 0 = All edges rounded with radius (roundRadius) above
// 1 = All edges sqrtuare
// 2 = All edges chamfered by (roundRadius) above
// 3 = Square top and bottom edges (the ones that touch the build plate) and rounded vertical edges
// 4 = Square top and bottom edges (the ones that touch the build plate) and chamfered vertical edges
// 5 = Chanfered top and bottom edges (the ones that touch the build plate) and rounded vertical edges
boxType = 3; // Default type 0
// Set the layer height of your printer
printerLayerHeight = 0.2;
//---------------------------
//-- C O N T R O L --
//---------------------------
// -- Render --
renderQuality = 8; //-> from 1 to 32, Default = 8
// --Preview --
previewQuality = 5; //-> from 1 to 32, Default = 5
showSideBySide = false; //-> Default = true
onLidGap = 0; // tip don't override to animate the lid opening
colorLid = "YellowGreen";
alphaLid = 1;
colorBase = "BurlyWood";
alphaBase = 1;
hideLidWalls = false; //-> Remove the walls from the lid : only if preview and showSideBySide=true
hideBaseWalls = false; //-> Remove the walls from the base : only if preview and showSideBySide=true
showOrientation = true; //-> Show the Front/Back/Left/Right labels : only in preview
showPCB = false; //-> Show the PCB in red : only in preview
showSwitches = false; //-> Show the switches (for pushbuttons) : only in preview
showButtonsDepressed = false; //-> Should the buttons in the Lid On view be in the pressed position
showOriginCoordBox = false; //-> Shows red bars representing the origin for yappCoordBox : only in preview
showOriginCoordBoxInside = false; //-> Shows blue bars representing the origin for yappCoordBoxInside : only in preview
showOriginCoordPCB = false; //-> Shows blue bars representing the origin for yappCoordBoxInside : only in preview
showMarkersPCB = false; //-> Shows black bars corners of the PCB : only in preview
showMarkersCenter = false; //-> Shows magenta bars along the centers of all faces
inspectX = 0; //-> 0=none (>0 from Back)
inspectY = 6; //-> 0=none (>0 from Right)
inspectZ = 0; //-> 0=none (>0 from Bottom)
inspectXfromBack = true; //-> View from the inspection cut foreward
inspectYfromLeft = true; //-> View from the inspection cut to the right
inspectZfromBottom = true; //-> View from the inspection cut up
//---------------------------
//-- C O N T R O L --
//---------------------------
//-------------------------------------------------------------------
//-------------------------------------------------------------------
// Start of Debugging config (used if not overridden in template)
// ------------------------------------------------------------------
// ------------------------------------------------------------------
//==================================================================
// *** Shapes ***
//------------------------------------------------------------------
// There are a view pre defines shapes and masks
// shapes:
// shapeIsoTriangle, shapeHexagon, shape6ptStar
//
// masks:
// maskHoneycomb, maskHexCircles, maskBars, maskOffsetBars
//
//------------------------------------------------------------------
// Shapes should be defined to fit into a 1x1 box (+/-0.5 in X and Y) - they will
// be scaled as needed.
// defined as a vector of [x,y] vertices pairs.(min 3 vertices)
// for example a triangle could be [yappPolygonDef,[[-0.5,-0.5],[0,0.5],[0.5,-0.5]]];
// To see how to add your own shapes and mask see the YAPPgenerator program
//------------------------------------------------------------------
// Show sample of a Mask
//SampleMask(maskHoneycomb);
//===================================================================
// *** PCB Supports ***
// Pin and Socket standoffs
//-------------------------------------------------------------------
// Default origin = yappCoordPCB : pcb[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx
// p(1) = posy
// Optional:
// p(2) = Height to bottom of PCB : Default = standoffHeight
// p(3) = PCB Gap : Default = -1 : Default for yappCoordPCB=pcbThickness, yappCoordBox=0
// p(4) = standoffDiameter Default = standoffDiameter;
// p(5) = standoffPinDiameter Default = standoffPinDiameter;
// p(6) = standoffHoleSlack Default = standoffHoleSlack;
// p(7) = filletRadius (0 = auto size)
// p(8) = Pin Length : Default = 0 -> PCB Gap + standoff_PinDiameter
// Indicated length of pin without the half sphere tip.
// Example : pcbThickness() only leaves the half sphere tip above the PCB
// n(a) = { <yappBoth> | yappLidOnly | yappBaseOnly }
// n(b) = { <yappPin>, yappHole, yappTopPin }
// yappPin = Pin on Base and Hole on Lid
// yappHole = Hole on Both
// yappTopPin = Hole on Base and Pin on Lid
// n(c) = { yappAllCorners, yappFrontLeft | <yappBackLeft> | yappFrontRight | yappBackRight }
// n(d) = { <yappCoordPCB> | yappCoordBox | yappCoordBoxInside }
// n(e) = { yappNoFillet } : Removes the internal and external fillets and the Rounded tip on the pins
// n(f) = [yappPCBName, "XXX"] : Specify a PCB. Defaults to [yappPCBName, "Main"]
//-------------------------------------------------------------------
pcbStands =
[
[4+91/2, 4+91/2, standoffHeight, pcbThickness, standoffDiameter, 2.5, 0, 0, 0, yappBaseOnly, yappHole],
/*[4+91, 4+91, standoffHeight, pcbThickness, standoffDiameter, 2.5, 0, 0, 0, yappBaseOnly, yappHole],
[4, 4+91, standoffHeight, pcbThickness, standoffDiameter, 2.5, 0, 0, 0, yappBaseOnly, yappHole],
[4+91, 4, standoffHeight, pcbThickness, standoffDiameter, 2.5, 0, 0, 0, yappBaseOnly, yappHole],
[4, 4, standoffHeight, pcbThickness, standoffDiameter, 2.5, 0, 0, 0, yappBaseOnly, yappHole],*/
];
//===================================================================
// *** Connectors ***
// Standoffs with hole through base and socket in lid for screw type connections.
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx
// p(1) = posy
// p(2) = pcbStandHeight
// p(3) = screwDiameter
// p(4) = screwHeadDiameter (don't forget to add extra for the fillet)
// p(5) = insertDiameter
// p(6) = outsideDiameter
// Optional:
// p(7) = PCB Gap : Default = -1 : Default for yappCoordPCB=pcbThickness, yappCoordBox=0
// p(8) = filletRadius : Default = 0/Auto(0 = auto size)
// n(a) = { <yappAllCorners>, yappFrontLeft | yappFrontRight | yappBackLeft | yappBackRight }
// n(b) = { <yappCoordBox> | yappCoordPCB | yappCoordBoxInside }
// n(c) = { yappNoFillet }
// n(d) = { yappCountersink }
// n(e) = [yappPCBName, "XXX"] : Specify a PCB. Defaults to [yappPCBName, "Main"]
// n(f) = { yappThroughLid = changes the screwhole to the lid and the socket to the base}
//-------------------------------------------------------------------
connectors =
[
[4, 4, -pcbThickness, 2.6, 5, 2.5, 6.5],
[4+91, 4, -pcbThickness, 2.6, 5, 2.5, 6.5],
[4, 4+91, -pcbThickness, 2.6, 5, 2.5, 6.5],
[4+91, 4+91, -pcbThickness, 2.6, 5, 2.5, 6.5],
];
//===================================================================
// *** Cutouts ***
// There are 6 cutouts one for each surface:
// cutoutsBase (Bottom), cutoutsLid (Top), cutoutsFront, cutoutsBack, cutoutsLeft, cutoutsRight
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Required Not Used Note
//----------------------+-----------------------+---------------+------------------------------------
// yappRectangle | width, length | radius |
// yappCircle | radius | width, length |
// yappRoundedRect | width, length, radius | |
// yappCircleWithFlats | width, radius | length | length=distance between flats
// yappCircleWithKey | width, length, radius | | width = key width length=key depth
// | | | (negative indicates outside of circle)
// yappPolygon | width, length | radius | yappPolygonDef object must be
// | | | provided
// yappRing | width, length, radius | | radius = outer radius,
// | | | length = inner radius
// | | | width = connection between rings
// | | | 0 = No connectors
// | | | positive = 2 connectors
// | | | negative = 4 connectors
// yappSphere | width, radius | | Width = Sphere center distance from
// | | | center of depth. negative = below
// | | | radius = sphere radius
//----------------------+-----------------------+---------------+------------------------------------
//
// Parameters:
// Required:
// p(0) = from Back
// p(1) = from Left
// p(2) = width
// p(3) = length
// p(4) = radius
// p(5) = shape : { yappRectangle | yappCircle | yappPolygon | yappRoundedRect
// | yappCircleWithFlats | yappCircleWithKey | yappSphere }
// Optional:
// p(6) = depth : Default = 0/Auto : 0 = Auto (plane thickness)
// p(7) = angle : Default = 0
// n(a) = { yappPolygonDef } : Required if shape = yappPolygon specified -
// n(b) = { yappMaskDef } : If a yappMaskDef object is added it will be used as a mask
// for the cutout.
// n(c) = { [yappMaskDef, hOffset, vOffset, rotation] } : If a list for a mask is added
// it will be used as a mask for the cutout. With the Rotation
// and offsets applied. This can be used to fine tune the mask
// placement within the opening.
// n(d) = { <yappCoordPCB> | yappCoordBox | yappCoordBoxInside }
// n(e) = { <yappOrigin>, yappCenter }
// n(f) = { <yappGlobalOrigin>, yappAltOrigin } // Only affects Top(lid), Back and Right Faces
// n(g) = [yappPCBName, "XXX"] : Specify a PCB. Defaults to [yappPCBName, "Main"]
// n(h) = { yappFromInside } Make the cut from the inside towards the outside
//-------------------------------------------------------------------
cutoutsBase =
[
];
cutoutsLid =
[
for(x=[0:8-1]) for(y=[0:8-1])
[10 / 2 + x * 11.43, 10 / 2 + 1 + y * 11.4, 9, 9, 1, yappRoundedRect, 20]
];
cutoutsFront =
[
];
cutoutsBack =
[
];
cutoutsLeft =
[
[26.5, -4, 12, 5, 2, yappRoundedRect, yappCenter]
];
cutoutsRight =
[
];
//===================================================================
// *** Snap Joins ***
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx | posy
// p(1) = width
// p(2) = { yappLeft | yappRight | yappFront | yappBack } : one or more
// Optional:
// n(a) = { <yappOrigin>, yappCenter }
// n(b) = { yappSymmetric }
// n(c) = { yappRectangle } == Make a diamond shape snap
//-------------------------------------------------------------------
snapJoins =
[
[99/2, 30, yappLeft, yappRight, yappFront, yappBack, yappCenter, yappSymmetric, yappRectangle]
];
//===================================================================
// *** Box Mounts ***
// Mounting tabs on the outside of the box
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// Required:
// p(0) = pos : position along the wall : [pos,offset] : vector for position and offset X.
// Position is to center of mounting screw in leftmost position in slot
// p(1) = screwDiameter
// p(2) = width of opening in addition to screw diameter
// (0=Circular hole screwWidth = hole twice as wide as it is tall)
// p(3) = height
// n(a) = { yappLeft | yappRight | yappFront | yappBack } : one or more
// Optional:
// p(4) = filletRadius : Default = 0/Auto(0 = auto size)
// n(b) = { yappNoFillet }
// n(c) = { <yappBase>, yappLid }
// n(d) = { yappCenter } : shifts Position to be in the center of the opening instead of
// the left of the opening
// n(e) = { <yappGlobalOrigin>, yappAltOrigin } : Only affects Back and Right Faces
//-------------------------------------------------------------------
boxMounts =
[
];
//===================================================================
// *** Light Tubes ***
//-------------------------------------------------------------------
// Default origin = yappCoordPCB: PCB[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx
// p(1) = posy
// p(2) = tubeLength
// p(3) = tubeWidth
// p(4) = tubeWall
// p(5) = gapAbovePcb
// p(6) = { yappCircle | yappRectangle } : tubeType
// Optional:
// p(7) = lensThickness (how much to leave on the top of the lid for the
// light to shine through 0 for open hole : Default = 0/Open
// p(8) = Height to top of PCB : Default = standoffHeight+pcbThickness
// p(9) = filletRadius : Default = 0/Auto
// n(a) = { <yappCoordPCB> | yappCoordBox | yappCoordBoxInside }
// n(b) = { <yappGlobalOrigin>, yappAltOrigin }
// n(c) = { yappNoFillet }
// n(d) = [yappPCBName, "XXX"] : Specify a PCB. Defaults to [yappPCBName, "Main"]
//-------------------------------------------------------------------
lightTubes =
[
];
//===================================================================
// *** Push Buttons ***
//-------------------------------------------------------------------
// Default origin = yappCoordPCB: PCB[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx
// p(1) = posy
// p(2) = capLength
// p(3) = capWidth
// p(4) = capRadius
// p(5) = capAboveLid
// p(6) = switchHeight
// p(7) = switchTravel
// p(8) = poleDiameter
// Optional:
// p(9) = Height to top of PCB : Default = standoffHeight + pcbThickness
// p(10) = { yappRectangle | yappCircle | yappPolygon | yappRoundedRect
// | yappCircleWithFlats | yappCircleWithKey } : Shape, Default = yappRectangle
// p(11) = angle : Default = 0
// p(12) = filletRadius : Default = 0/Auto
// p(13) = buttonWall : Default = 2.0;
// p(14) = buttonPlateThickness : Default= 2.5;
// p(15) = buttonSlack : Default= 0.25;
// n(a) = { <yappCoordPCB> | yappCoordBox | yappCoordBoxInside }
// n(b) = { <yappGlobalOrigin>, yappAltOrigin }
// n(c) = { yappNoFillet }
// n(d) = [yappPCBName, "XXX"] : Specify a PCB. Defaults to [yappPCBName, "Main"]
//-------------------------------------------------------------------
pushButtons =
[
];
//===================================================================
// *** Labels ***
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// p(0) = posx
// p(1) = posy/z
// p(2) = rotation degrees CCW
// p(3) = depth : positive values go into case (Remove) negative valies are raised (Add)
// p(4) = { yappLeft | yappRight | yappFront | yappBack | yappLid | yappBaseyappLid } : plane
// p(5) = font
// p(6) = size
// p(7) = "label text"
// Optional:
// p(8) = Expand : Default = 0 : mm to expand text by (making it bolder)
//-------------------------------------------------------------------
labelsPlane =
[
];
//===================================================================
// *** Ridge Extension ***
// Extension from the lid into the case for adding split opening at various heights
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// Required:
// p(0) = pos
// p(1) = width
// p(2) = height : Where to relocate the seam : yappCoordPCB = Above (positive) the PCB
// yappCoordBox = Above (positive) the bottom of the shell (outside)
// Optional:
// n(a) = { <yappOrigin>, yappCenter }
// n(b) = { <yappCoordPCB> | yappCoordBox | yappCoordBoxInside }
// n(c) = { yappAltOrigin, <yappGlobalOrigin> } // Only affects Top(lid), Back and Right Faces
// n(d) = [yappPCBName, "XXX"] : Specify a PCB. Defaults to [yappPCBName, "Main"]
//
// Note: Snaps should not be placed on ridge extensions as they remove the ridge to place them.
//-------------------------------------------------------------------
ridgeExtLeft =
[
];
ridgeExtRight =
[
];
ridgeExtFront =
[
];
ridgeExtBack =
[
];
//===================================================================
// *** Display Mounts ***
// add a cutout to the lid with mounting posts for a display
//-------------------------------------------------------------------
// Default origin = yappCoordBox: box[0,0,0]
//
// Parameters:
// Required:
// p(0) = posx
// p(1) = posy
// p[2] : displayWidth = overall Width of the display module
// p[3] : displayHeight = overall Height of the display module
// p[4] : pinInsetH = Horizontal inset of the mounting hole
// p[5] : pinInsetV = Vertical inset of the mounting hole
// p[6] : pinDiameter,
// p[7] : postOverhang = Extra distance on outside of pins for the display to sit on - pin Diameter is a good value
// p[8] : walltoPCBGap = Distance from the display PCB to the surface of the screen
// p[9] : pcbThickness = Thickness of the display module PCB
// p[10] : windowWidth = opening width for the screen
// p[11] : windowHeight = Opening height for the screen
// p[12] : windowOffsetH = Horizontal offset from the center for the opening
// p[13] : windowOffsetV = Vertical offset from the center for the opening
// p[14] : bevel = Apply a 45degree bevel to the opening
// Optionl:
// p[15] : rotation
// p[16] : snapDiameter : default = pinDiameter*2
// p[17] : lidThickness : default = lidPlaneThickness
// n(a) = { <yappOrigin>, yappCenter }
// n(b) = { <yappCoordBox> | yappCoordPCB | yappCoordBoxInside }
// n(c) = { <yappGlobalOrigin>, yappAltOrigin } // Only affects Top(lid), Back and Right Faces
// n(d) = [yappPCBName, "XXX"] : Specify a PCB. Defaults to [yappPCBName, "Main"]
//-------------------------------------------------------------------
displayMounts =
[
];
//========= HOOK functions ============================
// Hook functions allow you to add 3d objects to the case.
// Lid/Base = Shell part to attach the object to.
// Inside/Outside = Join the object from the midpoint of the shell to the inside/outside.
// Pre = Attach the object Pre before doing Cutouts/Stands/Connectors.
//===========================================================
// origin = box(0,0,0)
module hookLidInside()
{
//if (printMessages) echo("hookLidInside() ..");
} // hookLidInside()
//===========================================================
// origin = box(0,0,shellHeight)
module hookLidOutside()
{
//if (printMessages) echo("hookLidOutside() ..");
} // hookLidOutside()
//===========================================================
//===========================================================
// origin = box(0,0,0)
module hookBaseInside()
{
//if (printMessages) echo("hookBaseInside() ..");
} // hookBaseInside()
//===========================================================
// origin = box(0,0,0)
module hookBaseOutside()
{
//if (printMessages) echo("hookBaseOutside() ..");
} // hookBaseInside()
// **********************************************************
// **********************************************************
// **********************************************************
// *************** END OF TEMPLATE SECTION ******************
// **********************************************************
// **********************************************************
// **********************************************************
//---- This is where the magic happens ----
YAPPgenerate();